10 Best Metal Cutting Saw Reviews

Best Metal cutting saw

Are you thinking about buying the best metal cutting saw? Well, whether you are a seasoned pro or a weekend warrior, you’ll put it to good use. That’s because a great finished project starts with having the right tools for the job. So before you tackle your next metal cutting project, you need to find out which tool is right for you. Whether you’re cutting through 1/2″ metal sheets, cast iron, steel pipe, or rebar—a metal saw will save you time and energy.

Sure, you can try using a torch, hacksaw, or angle grinder to cut through metal but having the right power tool for the job will allow you to make smooth, clean cuts every time. With so many metal saws available, choosing the best saw can be an overwhelming task. Luckily, we’ve put together a list of the top saws on the market today. Our reviews will help you cut through the confusion so you can buy the saw that’s just right for you.

Dewalt builds some of the best metal cutting saws available on the market today. The Dewalt DW872 14-Inch Multi-Cutter Saw is no exception. This versatile power saw was built to tackle any job from a small-scale residential project to a heavy duty industrial job.
The Dewalt DW872 Multi-Cutter Saw is durable and easy to use. Its specially designed 70-tooth carbide tipped blade cuts through metal 8 times faster than portable band saws. To top it off, this saw delivers precise, burr-free cuts every time.

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The MK Morse CSM9NXTB 9-Inch Circular Saw is part of their Metal Devil line of saws and definitely lives up to the name, allowing you to slice through materials swiftly and easily. This powerful portable saw is designed to maintain torque at optimum RPM’s so you can saw through metal smoothly. With a laser guide, 0-45 degree beveling, retractable blade guard, and overload switch, the CSM9NXTB ensures that every cut is clean, efficient, and safe.

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If you’re on a tight budget and are looking for a powerful chop saw then the Evolution Power Tools RAGE4 Multipurpose Saw is the perfect saw for you. With a 7 ¼” blade, this amazing saw is much more compact compared to its 14” blade counterparts and is far more portable.
Don’t let its smaller size fool you. The RAGE4 saw can tackle any project with ease. The patented blade reduces sparking and eliminates heat build-up. Great for someone looking to reduce clutter in the workshop, this metal saw from Evolution Power Tools is marketed as a multi-purpose tool with the ability to cut through metal, wood, aluminum, and plastic without changing the blade. The versatility of the RAGE4 makes it one of the best metal cutting saws on the market and eliminates the need to use multiple saws.

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DEWALT makes the list of the best cutting saws of 2017 again with the DWM120K 10 Amp Portable Band Saw Kit. A solid option if you are seeking a portable alternative to the bulky, stationary saws available, it is ruggedly designed and easily cuts through rounded and rectangular stock.
The DWM120K can be mounted on a worktable, suspended by its integrated hang hook, or operated manually. DEWALT put serious thought into this portable kit, including an LED sight, adjustable handle grips, and a variable speed dial so that you can vary the speed depending on your needs.

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Makita has long been known as one of the top power tool manufacturers out there and makes the list of best metal cutting saws of 2017 with the Makita 4131 7 ¼” 13 Amp Metal Cutting Circular Saw. This tool successfully puts 13 amps of power in a lightweight 11.3 lb package making it less tedious to use then some of the other heavier saws on the market.
The Makita 4131 comes equipped with a CERMET tipped blade—a special ceramic-metal mixture—that is heat resistant, enabling it to last longer than the traditional carbide tipped blades on the market. With a no-load speed of 3,500 RPM, this tool has the power to cut through multiple sheets at once while creating minimal sparks. Plus, clean-up is a breeze thanks to the built-in chip collector.

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The DEWALT DWE304 10 Amp Reciprocating Saw is the perfect metal saw if you’re looking for a tool that is portable, quick, and can tackle any demolition job. A reciprocating saw or Sawzall (a name trademarked by the Milwaukee Electric Tool Company but commonly used for this type of tool) lacks the fine precision cut ability that chop saws provide but makes up for it in versatility and simplicity.
The DEWALT DWE304 is one of the top reciprocating saws on the market. Built to last, this saw has a variable speed trigger providing up to 2,800 strokes per minute (SPM). With a quick release feature, you can easily swap out blades as soon as they are dull and get right back to work. This portable power tool is ideal for projects such as removing plumbing pipes, cutting through framing or sheet metal, and even removing pesky nails and pins. A great feature of this metal cutting saw is that it can be used anywhere and cuts through other materials such as wood and PVC.

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Evolution Power Tools makes our list of the best metal cutting saws of 2017 with the RAGE 3-DB 10-Inch Multipurpose Cutting Saw. This double bevel compound miter saw is the perfect electric chop saw for someone looking for speed and flexibility.
The RAGE 3-DB Multipurpose Cutting Saw comes complete with a patented blade which allows you to easily cut steel, aluminum, wood, and plastic without having to change blades.  While not offering the cutting length that similar 14” blades provide, this chop saw more than makes up for this with a 12” slide mechanism for long angled cuts. Plus, a double bevel component reduces the need to readjust the workpiece as you cut.
Offering power, speed, durability, and precision, the Evolution Power Tools RAGE 3-DB 10-Inch Multipurpose Cutting Saw is a one of the top saws available and a great addition to any workshop.

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The Makita LC1230 12-Inch Metal Cutting Saw receives consistently great reviews. This amazing tool is designed to slice through workpieces leaving clean, burr-free cuts. Built to withstand even heavy industrial use, this is a serious power tool that can tackle virtually any project.
The Makita LC1230 delivers a staggering 15 amps and produces 1,300 RPM. Making bevel cuts is easy thanks to an adjustable guide plate and the dual-finger trigger and lock-off button help to prevent safety issues. The Makita LC1230 will cost you slightly over $400 but it was designed to be durable. Packaged with a carbide tipped blade that lasts 50% longer than standard abrasive blades, the Makita LC1230 is perfect for anyone looking for a solid, powerful addition to their workshop that will handle years of use.

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Evolution Power Tools designed the EVOSAW230 Steel Cutting Circular Saw to handle anything from small-scale home projects to heavy-duty industrial use. If you are looking for a tool with some power behind it, the EVOSAW230 comes with an impressive 15 amp motor capable of no-load output of 2,700 RPM.
The EVOSAW230 comes with a variety of features to help you accomplish a limitless number of applications with minimal hassle. Its 9” carbide tooth blade has 48 teeth and makes smooth, burr-free cuts. Plus, the added feature of a 0-45 degree bevel tip lets you make angled cuts without having to use a more cumbersome, stationary tool. Capable of making up to 262 ft of cuts in ½” steel plate before a replacement blade is required, the EVOSAW230 is sturdy, robust, and is simply perfect for a wide variety of uses.

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DEWALT makes another appearance on our list of the best metal saws of 2017 with the DEWALT DCS373B 20V Max Metal Cutting Circular Saw. Weighing in at only 6.8 lbs, the DEWALT DCS373B might be lightweight, but rugged design and solid construction ensure that it will be a welcome addition to your power tool arsenal for years to come. To top it off—it’s cordless!
Its 5 ½” carbide tipped blade is capable of up to 3,700 RPM enabling it to make quick, clean cuts on a wide variety of ferrous and non-ferrous materials. The DEQALT DCS373B features a bright LED light with a 20 second delay after trigger release and a sight-line window to ensure every cut is precise. Sturdy construction, high strength steel shoe, and optimized rubber comfort grip guarantee you get optimal balance and control.
But what makes the DEWALT DCS373B stand out is the flexibility you get with a cordless power tool. Running on a rechargeable lithium ion battery (sold separately) this powerful tool allows you to tackle a wide variety of projects without the hassle of extension cords.

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Buyers Guide Questions

What is a Metal Cutting Saw?

Metal saws are tools that are specifically designed to cut through metal. While there are manual tools that you can use, such as a hacksaw, cutting even one piece of angle iron using this method is tedious and requires a lot of effort. The results also leave something to be desired since, more often than not, you end up with an uneven final workpiece that requires some filing to smooth out.

Thankfully, there is a large variety of powerful and efficient options available on the market that will allow you to save time and energy. They also tend to make precise, smooth cuts ensuring that your project is finished with a minimal amount of effort.

Determining which type of metal saw is right for you depends on how you’re planning to use it. There are a number of options available on the market today. Two of the most popular cutting tools are the chop saw and the circular saw. The blades of these metal saws normally come with a special coating—either carbide tipped or a ceramic blend—which allows them to cut through hard material without heat build-up while also extending the life of the blade.

The chop saw is ideal for someone looking to make quick, quality cuts in no time – click here for our full review. They are normally large, stationary power tools with an abrasive disk or a multi-toothed blade mounted on a pivoting arm. This arm is mounted on the base plate of the unit and is brought directly down onto the workpiece. This type of tool is perfect for making both bevel and straight cuts quickly and precisely.

The circular metal saw is a smaller, more portable choice that uses an abrasive disc or heat-treated alloy blade, much the same as the similar table saw which is used for cutting larger objects. The materials are cut using a rotary motion that spins around an arbor. Since they’re handheld, these power tools are slightly more versatile than larger more cumbersome chop saws, allowing you to work quickly and also make long lengthy slices in light materials such as aluminum and sheet metal.

You have some other choices out there as well such as the reciprocating and band saw. Reciprocating saws can be used to cut through a variety of materials so you are not limited to metal applications. This tool uses a back and forth motion of the blade to cut through materials in no time. While these power saws enable you to get into hard to reach places, the end result is usually a product that is not quite as finished. For this reason, they’re usually the go-to option when you are taking on any sort of demolition project.

Band saws are another type of specialized tool that is ideal for cutting metal pipes and other long, heavy stock. The blade of this power tool runs horizontal, allowing for easy cuts through your desired workpiece. While they are extremely portable, they can become unwieldy when used to cut through thicker pieces, which is why they are normally relied on for specific projects.

Whatever project you are looking to take on, there is an option out there that is perfect for you. While some have very specific uses, others are very adaptable and can be used in any situation. The right tool will meet all your needs and be a valuable addition to your workshop for years to come

Can You Saw Metal?

Sawing through metal is easy with the right tools. But while you might be tempted to attempt the tackle your next demanding project with your trusty hand tool or one that uses a blade designed to cut wood, you won’t be happy with the results. More importantly, trying to cut through hard materials like metal with a tool that isn’t up to the task can be dangerous.

Instead, you need to find a tool that is specifically designed for your project. There are manual options available such as hacksaws which are fine if you are simply making one small cut. Otherwise, your best bet is to invest in a power tool that is built to handle this kind of project. These tools will provide the amps and torque needed to cut through even the hardest materials like butter. For more information on how to saw through metal, view our guide here.

Blades designed to cut metal differ from ones that you would use on materials such as wood or plastic. The two kinds of blades you will most likely encounter are multi-tooth blades and abrasive discs. Toothed blades have finer, more numerous teeth than their wood-slicing counterparts while abrasive discs are coated with a gritty mineral composite designed to help you tear through your project quickly and easily.

While standard wood blades have a low pitch (number of teeth per inch or TPI), blades designed to cut through metals range from a tooth count in the 60’s to around 100. This allows for clean, precise, burr-free cuts.

Most metal blades that you find with these sharp teeth are made of stainless steel or a durable composite such as aluminum oxide. These blades also feature some type of special coating, normally a carbide tip or a ceramic-alloy blend, which reduces the amount of dangerous sparks created when you are tackling a project. This coating also protects the blade, extending its life, while creating cool cuts so you don’t have to worry about waiting to handle the material.

The abrasive blades you will come across are designed to withstand wear, thanks to a coating of insulting material, and are gritty enough to quickly saw through even the toughest materials with a minimal amount of sparking and heat build-up.

So if you want to cut through metal materials such as angle iron, rebar, copper, pipes, or steel framings, it’s easy with the right tool and blade. By using a saw designed for the application you have in mind, you will save yourself time and aggravation while also ensuring that your project is completed safely and correctly.

Can I Use a Metal Saw to Cut Wood?

Metal cutting saws are specifically designed to cut through even the hardest materials like solid steel or iron pipe quickly and efficiently. Since many projects you take on will likely involve a few pieces of wood as well, it’s only natural to wonder if you could also use your favorite metal saw to also cut wood. While it’s certainly possible to cut wood with one of these saws, there are some things that you should keep in mind.

How effective a saw is at cutting certain materials comes down to the speed (RPM) that particular saw is capable of providing and what kind of blade is being used. A saw that you would use to cut through rebar or other metallic material use a blade constructed of an abrasive material, an alloy composite, or stainless steel.

If you’re considering cutting wood with your abrasive blade, you need to remember that the blades on these saws were specifically designed for a certain material. It’s certainly capable of handling cutting a few small pieces of wood but the cut wouldn’t have the fine, clean edge that you’d get if you used a wood blade. Also, if you’re planning on using the abrasive disc to cut a lot of wood, you risk wearing out the blade quickly.

Stainless steel blades are a different story. These blades are used for sawing through almost any type of metal. What makes this type of saw different is the size and number of teeth that are on this blade. A blade designed to cut through metals is built with smaller teeth that their wood-sawing counterparts or in professional lingo, their pitch (or number of teeth per inch—TPI) is much higher.

Blades designed for metal have a teeth count ranging from the low 60’s to close to 100 per blade. A typical saw blade used to cut framing lumber will have as little as 24 teeth. What’s the difference? Well, saw blades with fewer teeth (such as wood specific blades) will be more aggressive but produce slightly rougher finishes.  This is because the fewer teeth a blade has, the deeper the gullets between the teeth.  They’ll make quick work of wood, reducing the cut time and eliminating overheating. If you are looking for something to cut trees down with, take a look at either our electric chainsaw reviews or gas powered tree saw reviews.

The more teeth the blade has, the smaller the gullets. This means cuts will be slower and less aggressive. Since most stainless steel blades can have an average of 80 teeth, cutting through wood will take longer and you risk burning the wood due to friction. You also run the risk of the blade binding (or getting stuck) in thick pieces of wood.

So while a tool made for cutting through metal is perfectly capable of tackling wood, you should take the thickness of the wood into consideration. If you are just planning on cutting through a few thin pieces of plywood, then the blade should be just fine. But if you are cutting though 2×4’s or thicker slabs of wood, you’d be better off dropping down to a blade with a lower tooth count for the sake of both the blade, speed, and cut quality.

The good news is that you don’t have to buy a separate saw if you already own one that is designed to cut through metal material. The life of a blade varies based on construction and use. Due to this, manufacturers build these power tools to have replaceable blades. Simply purchase a suitable wood blade (for instance a 24 tooth framing blade) and quickly install it onto the arbor. Just remember to take note of the blade size otherwise it might not fit correctly.

If changing blades seems like a lot of work, there’s an alternative. Some tools come with multipurpose blades. These blades were designed for cutting through a variety of materials, saving you the time and money. By purchasing a power tool that comes packaged with a multipurpose blade or swapping your dedicated blade for one of these multipurpose blades, you can go back and forth from between materials without having to change blades each time.

Just because you bought a specialized saw doesn’t mean you can’t cut wood. It just means you should consider the blade. By using the right blade—either wood or multipurpose—you can ensure that your projects will be done quickly without sacrificing quality. Even better, since you don’t need to purchase two separate tools, you don’t need to worry about cluttering your workspace with unnecessary items.

Can You Use Metal Cutting Blade Miter Saw?

While it is not ideal, you can use a miter saw for cutting metal as long as you use the right blade. However since the miter saw was not designed specifically to cut through this type of hard material, you need to factor in what kinds of applications you’ll be using it for. The two types of material where miter use can be effective are aluminum and steel.

The reason a miter box is not the most appropriate tool to use when you want to cut through large amounts of metallic material is because the speed of the tool runs about 2/3’s faster than the fastest metal saw. This speed will create a high level of friction resulting in a blade and workpiece that are red hot to the touch.

So while it is not advised to use a miter tool to cut large amounts of metals, it can in fact tackle a few pieces if you keep some information in mind. The first thing to consider is safety. Since the miter will be running at a much higher speed than a tool designed to specifically cut through metals, you need to clear the miter box of all sawdust and debris. The blade with creates sparks and heat and throw a large amount of chips.

Once the miter box is cleaned of dust, you need to replace the wood blade with an appropriate abrasive or fine-toothed, alloy blade. These blades will have a higher number of teeth, allowing it to make clean and precise cuts. Purchase the best high-impact blade that is designed for the material you intend to work.

Ideally it should have a high number of teeth that provide triple-chip grind so that you can achieve a clean, burr-free finish. Blades made of composite materials such as aluminum oxide are more suited for the task and can cut through a variety of steel and aluminum bars.

So while it is not ideal to use a wood miter to cut metals, it can be done. While it is not the perfect tool for the job, with the right blade you can use your miter to cut non-ferrous or dry ferrous materials. The main cause for caution is that these tools were not designed to handle sparks, disintegrating blades, and chips so you need to select the right blade for the job.

Conclusion

With several options available on the market, you have the ability to choose from a variety of hand saws. The important thing to remember is that each are suited for certain applications and materials. By considering the demands of your project beforehand, you can be reassured that you have the perfect tool for the job.

DEWALT DW872 14-Inch

Top Pick

The DEWALT DW872 14-Inch Multi-Cutter Saw is our top pick for best all-around choice on the market in 2017. Dewalt is known for building high-quality, durable power tools and this chop saw is no exception. With its specially designed 70-tooth carbide tipped blade and 15 amp motor, it’s capable of handling even the most demanding jobs and cut through almost any metal material. It delivers clean, precise, and efficient cuts faster than any similar priced model available today.

MK Morse CSM9NXTB

Premium Choice

Our pick for best premium choice, the MK Morse CSM9NXTB 9-Inch Metal Cutting Circular Saw is simply the best premium choice on the market today. With 15 amps of power and the ability to maintain optimum torque, this saw allows you to tackle almost any project easily. The added feature of a laser guide ensures that your work is perfect and precise and the 45 degree bevel ability makes this power tool incredibly flexible. Best of all, the high-end durable construction guarantees that this will be a tool that you can rely on for years to come.

Evolution Power Tools RAGE4

Great Value

The best value on the market today, Evolution Power Tools RAGE4 Multipurpose Cutting Saw is a deceptively powerful chop saw that can be purchased for around $120. While other comparably-priced tools on the market might skimp on features or power, the RAGE4 delivers speed and versatility—capable of cutting through almost any material including wood, plastic, and metal. Plus, it’s much more compact compared to other 14” chop saws available on the market. It’s sturdy enough to handle regular use and is simply one of the most affordable and versatile power tools available on the market.

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